What you'll learn
Understand the fundamentals of Six Big Losses and Explore how these methodologies contribute to maximizing Overall Equipment Effectiveness (OEE)
Develop the ability to identify and analyze the root causes of equipment inefficiencies, such as breakdowns, changeovers, defects, and the Six Big Losses.
Acquire the skills to optimize OEE by systematically reducing downtime, minimizing the Six Big Losses, and improving equipment performance
How to capture the OEE inputs and use the excel template to calculate and report effectively
Requirements
There are no strict prerequisites as this course is designed to cater to a broad audience, including individuals with varying levels of experience in manufacturing operations.
Description
Welcome to the IIEEL's ''Certified Lean & TPM - Overall Equipment Effectiveness Expert'' course! In this comprehensive online training, you will embark on a transformative journey to become a certified expert in maximizing productivity, minimizing downtime, and enhancing efficiency in manufacturing operations through the powerful combination of Lean and Total Productive Maintenance (TPM) methodologies.As a Lean Expert, you will gain the knowledge and skills necessary to optimize Overall Equipment Effectiveness (OEE) - a critical performance metric that measures the utilization and effectiveness of equipment in production environments. Throughout this course, you will delve into the core principles of Lean manufacturing and TPM, understanding how they synergistically contribute to achieving superior OEE while targeting the Six Big Losses.With a focus on practical application, you will learn proven strategies and techniques to identify and eliminate the common causes of equipment inefficiencies, such as breakdowns, changeovers, defects, and the Six Big Losses: Equipment Failure, Setup and Adjustment, Idling and Minor Stops, Reduced Speed, Defects and Rework, and Planned Downtime. Through real-world case studies and interactive exercises, you will develop the ability to implement lean tools and TPM practices to systematically improve equipment performance, reduce downtime, and enhance overall productivity.Led by industry experts, this course will equip you with a deep understanding of key Lean concepts like waste reduction, standardized work, and continuous improvement. You will also explore TPM pillars such as autonomous maintenance, planned maintenance, and quality maintenance. By mastering these methodologies, you will be well-prepared to lead transformative initiatives in manufacturing organizations, driving operational excellence and sustainable growth.Whether you are a production manager, process engineer, or aspiring Lean practitioner, this course provides the essential knowledge and certification to excel as a Certified Lean & TPM - Overall Equipment Effectiveness Expert. Enroll now and unlock the potential of Lean and TPM to revolutionize manufacturing operations by targeting the Six Big Losses!
Overview
Section 1: Introduction to Overall Equipment Effectiveness Course (OEE)
Lecture 1 Introduction to OEE
Section 2: Understanding the OEE Factors
Lecture 2 OEE Factors
Section 3: Understand Six Big Losses
Lecture 3 Six Big Losses
Section 4: World Class OEE
Lecture 4 World Class OEE
Section 5: Calculation of OEE
Lecture 5 OEE Calculation example
Lecture 6 Visual OEE
Section 6: Frequently Asked Questions
Lecture 7 Key FAQ's of OEE
Section 7: Key Glossary of TPM, Lean and OEE
Lecture 8 Key Glossary
Section 8: Additional Resource of TPM Fundamentals and OEE Case study explanation
Lecture 9 Useful Case study
Production Managers: Production managers responsible for overseeing manufacturing operations,Process Engineers: Process engineers involved in equipment design, optimization, and maintenance will gain valuable insights into Lean and TPM methodologies.,Lean Practitioners: Aspiring Lean practitioners looking to deepen their knowledge and skills will find this course invaluable,Manufacturing Professionals: Professionals working in various roles within manufacturing operations, including supervisors, team leaders, and technicians, can enhance their knowledge and skills by enrolling in this course


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